Property Types

Furniture Manufacturing

Furniture manufacturers are exposed to numerous environmental risks through their operations and from using and storing chemicals and raw goods at their facilities. They may use equipment or chemicals that can generate hazardous fumes. They also may store chemicals or generate wastes that could contaminate the environment if spilled or released. Hazardous materials can create environmental liability through improper storage or mixing of incompatible materials, releases on-site, or during transport and waste disposal. Manufacturers may also have above and underground tanks which can leak and lead to environmental contamination issues.

Download PDF

Environmental Exposures May Include:

Chemical Releases
Stormwater Run-off
Accidental Releases During Transport
Air Emissions
Flammables
Historic Site Contamination
Product Chemical Off-gassing
Wastewater
Waste Management
Illicit Abandonment
Vandalism

Chemical Releases

Chemicals are used in many facets of furniture manufacturing, including construction, surface preparation, staining, painting, and finishing. The types of chemicals used and wastes generated vary based on the furniture manufactured. Some typical chemicals used may include alcohols, acetone, mineral spirits, chlorinated solvents, petroleum distillates, pigments, methyl ethyl ketone, methanol, toluene diisocyanate, formaldehyde, flame retardants, phthalates, and volatile organic compounds. Releases of chemicals or wastes can occur from aboveground or underground storage tanks, process equipment, containers, wastewater treatment systems, piping systems, drains, or other areas of a manufacturing facility, which could impact the environment, harm third parties, or damage natural resources.

Stormwater Run-off

Stormwater run-off could come in contact with manufacturing facilities’ chemicals, debris, fueling areas, wastes, and other outside storage. Heavy-duty trucks loading and unloading at manufacturing facilities can leak automotive fluids on the property. The fluids can collect in a facility’s stormwater run-off that, if not properly controlled, contained, or pre-treated before discharging into the sanitary or storm drainage systems, can pollute soil and groundwater or discharge directly into surface waters, impacting human health and aquatic systems.

Accidental Releases During Transport

Accidental releases during transporting products, raw materials, or wastes to and from a manufacturing facility due to improper cargo securement, a loose valve, or vehicle upsets or overturns can result in environmental liability. Transportation exposures may be from the insured operating their vehicles or through contingent liability through those they hire.

Air Emissions

Air emissions can emanate from manufacturing processes, chemical use, or releasing exhaust or toxic gases from equipment. Vehicles and powered equipment, such as forklifts, trucks, and cranes, may be used at facilities. These types of internal combustion vehicles are powered by diesel or propane, which can emit carbon monoxide gas and diesel particulates. Improper controls or malfunctioning equipment can result in exceedances and regulatory violations. Air emissions can pose health hazards to third parties.

Flammables

Incompatible chemicals are prone to react violently or produce toxic byproducts or gases when stored together or mixed. Flammable chemicals, such as solvents, stored and used at a manufacturing facility may catch fire, spreading and releasing other contained materials. Toxic fumes and smoke can be generated from the materials stored at the site or from a mix of materials due to the fire. Firefighting water or foam could create contaminated run-off that spreads to nearby storm drains or properties, resulting in environmental cleanup and tort liability.

Historic Site Contamination

Many chemical manufacturing facilities are in industrial areas, and past operations may have impacted a facility site. Per-and poly-fluoroalkyl substances and chlorinated solvents, which are highly mobile, persistent, and often difficult and expensive to remediate, are just two of many types of chemicals that furniture manufacturers may have used in past operations. Impacts from historic site uses could be present, potentially leaving the current operator liable for cleanup under the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA). In addition to contamination from past on-site operations, contaminants from neighboring facilities could migrate onto a facility site. If the neighboring business owner is not properly insured or goes bankrupt, the cost of cleanup could fall on the manufacturer for their property.

Product Chemical Off-gassing

Furniture manufacturers produce products containing hazardous constituents such as flame retardants, phthalates, formaldehyde, volatile organic compounds, etc. Chemicals can be gradually released from the products into the air and can accumulate in dust. Customers may be exposed to the chemicals and have adverse reactions or health impacts. These third parties could sue the manufacturer for bodily injury arising from their products.

Wastewater

Wastewater or sludge may be generated from manufacturing processes or cleaning. Wastewater treatment systems may be present at facilities, or waste materials may be taken off-site to non-owned disposal facilities or wastewater treatment plants. Releases of insufficiently treated wastewater or spills could occur during cleaning, transport, or transfer from waste storage areas and create environmental risks. Improper waste disposal could lead to environmental liability or legal consequences for violating regulatory requirements.

Waste Management

Furniture manufacturers may generate hazardous or regulated wastes requiring special disposal procedures. Improper waste disposal could lead to environmental liability or legal consequences for violating regulatory requirements. A manufacturer can become a Potentially Responsible Party (PRP), liable for costs in the environmental cleanup of a non-owned disposal (NOD) facility where they sent wastes.

Illicit Abandonment

Illicit abandonment is the illegal dumping of pollutants on a property by a third party. It can become the property owner’s burden for cleanup and third-party bodily injury or property damage if law enforcement cannot locate the originator of the waste.

Vandalism

Inadequate security at a facility may lead to vandalism. Damage to facility equipment, such as aboveground tanks or containers of chemicals, can result in environmental releases.

Environmental Pollution Liability Can Provide Coverage For

On-site cleanup of new and pre-existing pollution conditions

Off-site cleanup of new and pre-existing pollution conditions

Third-party claims for bodily injury and property damage

Third-party claims for cleanup

Both sudden and gradual pollution conditions

Defense of third-party claims

Emergency response costs

Natural resource damage

First and third-party transportation pollution liability

Loading and unloading

Products pollution liability

Business interruption resulting from pollution conditions

Aboveground and underground storage tanks

Non-owned disposal sites

Civil fines and penalties

Mold, legionella, and more

Illicit abandonment

Claims Scenarios & Examples

A State Attorney General filed suit against five baby furniture manufacturers for failing to warn consumers about dangerous levels of formaldehyde emitted from their products. In addition to being a carcinogen, formaldehyde has been shown to contribute to respiratory problems like asthma. The state sought $2,500 per violation.
After several propane tanks exploded, a fire broke out at a furniture manufacturing plant. Local roadways and highways were closed, and residents were warned to remain inside with their doors and windows closed due to toxic smoke. Several residents were sent to the hospital with respiratory issues from the smoke.
A furniture manufacturing company used chlorinated solvents in its operations over many years. The company was sued after trichloroethylene contamination was detected in potable wells in a nearby residential subdivision, and the facility was determined to be the source. The company paid $6.25 million to settle the lawsuit.
Over the weekend, a break-in occurred at a furniture manufacturer, and the vandals damaged a valve on an aboveground storage tank. The chemical in the tank leaked into the secondary containment area. When the leak was discovered, the tank’s contents and the spilled material were removed via a vacuum truck. Sampling was performed in the tank area to confirm the chemical had not reached the subsurface.
Flame retardant chemicals were stored in a furniture manufacturer’s aboveground storage tanks. One of the tanks was overfilled while receiving one of the chemicals. The stormwater drain for the secondary containment had been inadvertently left open, resulting in a release of the hazardous chemical to soil and groundwater and an extensive investigation and cleanup.
The EPA issued a furniture manufacturing company Clean Air Act violation notices for exceeding state particulate emission limits and limits on visible emissions at two plants. The company paid a $575,000 penalty and $1.6 million on two pollution prevention projects to settle the violations.
A tote of solvent was being unloaded from a delivery truck into a furniture manufacturing facility. When the forklift carrying the solvent flipped over, the tote ruptured, releasing solvent into a stormwater drain which discharged to a culvert. Emergency response actions and cleanup actions were taken to clean up the release.
A furniture manufacturing company sent its wastes to a non-owned disposal facility for years. The disposal facility later went bankrupt and was discovered to have contaminated groundwater. After the disposal facility was designated a Superfund site, the furniture manufacturer was named a Potentially Responsible Party in the cleanup because it had sent waste there.

Final Consideration

Your business can be faced with the cost to defend itself against allegations or legal action from pollution related events, regardless if you are fault or not. Having the proper insurance coverage in place will help fund the expenses incurred to investigate or defend against a claim or suit and provide you with environmental claims handling expertise.

This environmental risk overview offers a general understanding of potential risks and may not reflect all risks associated with your business. Environmental Risk Professionals has compiled this overview for informational purposes only. This overview does not constitute legal opinion or advice, nor does it establish a consultant-client relationship. This overview is not intended to guide project parties in interpreting specific contracts or resolving disputes; such decisions may require consultation with counsel and depend on various factors. © 2025 Environmental Risk Professionals, LLC

Download PDF